Explore our high-performance tungsten carbide knives specifically engineered to meet Damascus industrial standards for continuous synthetic staple fiber and non-woven fabric cutting.
Damascus, as one of the oldest cities in the world, has a storied history of textile excellence—from traditional Damask silk to modern industrial manufacturing. Today, the industrial zones surrounding Damascus, including the crucial Adra Industrial City, are undergoing significant technological upgrades. To keep pace with international standards and optimize operating margins, local manufacturers are shifting from high-speed steel (HSS) to ultra-precision tungsten carbide blades.
The regional demand for non-woven fabrics (for sanitary products, medical gowns, and packaging) and synthetic chemical fibers (polyester, polypropylene, and nylon) has surged. Local Damascus manufacturers face the constant challenge of maintaining clean cuts at maximum machinery throughput. The use of sub-standard blades leads to melted fiber edges, fraying, static build-up, and excessive downtime for tooling changeovers.
Shen Gong provides specialized support for these high-demand lines. By using sub-micron grain size tungsten carbide and advanced precision grinding processes, our knives guarantee high wear resistance and structural integrity, specifically engineered to withstand the demanding thermal and mechanical conditions of Damascus manufacturing environments.
Request Localized Solution EngineeringCarbide blades for a wide range of industrial slitting and cutting applications
Sichuan Shen Gong Carbide Knives Co., Ltd. was established in 1998. Located in Chengdu, southwest of China, Shen Gong is a national high-tech enterprise specializing in the research, development, manufacturing, and sales of cemented carbide industrial knives and blades for over 20 years.
Shen Gong boasts complete production lines for WC-based cemented carbide and TiCN-based cermet for industrial knives and blades, covering the entire process from RTP (Ready-to-Press) powder making to finished product. This vertically integrated control ensures unmatched batch consistency, which is vital for heavy-duty plants in Damascus relying on continuous process reliability.
Consult with our Engineering TeamWhy Shen Gong Cemented Carbide surpasses traditional Tool Steel in Chemical Fiber and Non-Woven Processing.
In high-speed mechanical cutting of synthetic fibers (such as extruded staple fibers or carded non-woven webs), blades face continuous abrasive wear from polymers and titanium dioxide ($TiO_2$) delustrants. Conventional tool steel blades dull rapidly, leading to dust formation, ragged cuts, and excessive heat generation that fuses synthetic fibers together. Shen Gong’s proprietary tungsten carbide grades solve this with structural stability.
| Material Grade | WC (Tungsten Carbide) % | Co/Ni (Binder) % | Hardness (HRA) | Bending Strength (TRS MPa) | Recommended Applications |
|---|---|---|---|---|---|
| SG06 | 94.0% | 6.0% | 92.5 - 93.0 | 2600 | High-speed razor blades, battery separator slitting, medical scalpels. |
| SG10 | 90.0% | 10.0% | 89.5 - 90.5 | 3200 | Chemical fiber staple cutting, high-pressure synthetic yarn processing. |
| SG15 | 85.0% | 15.0% | 87.0 - 88.0 | 3800 | Heavy duty shredder blades, plastic pelletizing, high-impact recycling. |
| TiCN Cermet | TiCN Based Formulation | 91.5 - 92.5 | 2000 | Metal machining profiles, anti-sticking slitter operations. | |
Microscopic notches on the cutting edge are the primary cause of polymer accumulation. Shen Gong’s advanced mirror grinding reduces the edge roughness to $R_a < 0.02 \mu m$, effectively preventing adhesive bonding during continuous high-temperature slitting of non-wovens and battery separator films.
Since 1998, SHEN GONG has grown from a small workshop with just a handful of employees and a few outdated grinding machines into a comprehensive enterprise specializing in the research, production, and sales of Industrial Knives, now ISO9001 certified. Striving For Excellence, Forging Ahead With Determination.
Production is carried out in accordance with the ISO quality system, effectively ensuring stability between batches. Simply provide your samples to us, we do the rest.
Rooted in knife, but far beyond knife. Shen Gong's powerful R&D team is your back-up for industrial cutting and slitting solution.
Whether it's geometric shapes or material properties, Shen Gong provides reliable analytical results.
Cherishing the finite, creating the infinite. For a greener planet, Shen Gong offers re-sharpening and recycling service for used carbide knives.
Our professional sales team offers multilingual services. Please contact us, and we will respond to your request within 24 hours.
Shen Gong has long-term strategic partnerships with several globally renowned courier companies, ensuring fast worldwide shipping.
Tailored metallurgical and geometry solutions designed for the highest precision requirements of global manufacturers.
Procuring critical manufacturing components in Damascus requires high supply security and regulatory compliance. At Shen Gong, we understand the logistical specifics of exporting tools to Syria. By partnering with leading international cargo couriers and shipping through established regional logistics nodes, we guarantee seamless door-to-port or door-to-door delivery with complete certificate documentation (including Certificates of Origin and compliance paperwork).
Our quality inspection regime ensures that every single blade arriving in Adra or Damascus is verified for microscopic perfection. Using optical profile projectors and high-magnification notch inspection devices, we guarantee zero-defect shipments. For local purchasing directors, this direct factory access cuts out middle-agent markups by up to 40% while raising tool longevity.
Whether you operate German, Italian, or Chinese extrusion and cutting machinery, we can design custom replacement knives that match or exceed OEM standards.
Get a Logistics & Pricing EstimateEssential technical and ordering information for industrial procurement professionals in Damascus.
High-precision blades manufactured under rigorous quality control standards. Select a category below to explore technical details.
Ensuring complete compatibility for high-wear materials, lithium-ion films, and specialized industrial papers.
Get in touch with our engineers today for structural analysis, grade selection recommendations, and direct factory pricing quotes.
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Shen Gong Carbide
