Custom Cermet milling insert are designed for precision machining Supplier, Factory

ShenGong Cermet Milling Inserts are designed for high-speed, high-precision milling operations, combining high hardness, wear resistance, and excellent high-temperature resistance. They are suitable for semi-finishing and finishing of steel, cast iron, stainless steel, and other difficult-to-machine materials, significantly improving machining efficiency and extending tool life.

Product Description

Product Introduction

1. Ultra-fine-grained cermet matrix: Cermets are composed of a ceramic matrix (TiCN) and metals (CO, Mo). Nano-scale material composite technology provides the insert with increased hardness and impact resistance, reducing the risk of chipping.

2. Multi-layer composite coating: Utilizing a PVD/DLC coating process, very thin coatings (<1μm), such as DLC coating, enhance wear resistance during high-speed cutting and extend tool life.

3. Optimized cutting geometry: The unique process structure applies a passivation treatment to the sharp cutting edge, creating a geometrically designed cutting edge that suppresses vibration and ensures a surface finish of Ra 0.5μm.

4. Upgraded chipbreaker structure: Precisely controls chip flow, preventing cutting entanglement and improving continuous machining stability.

Features

Ultra-High Efficiency 30% faster cutting speed than traditional carbide inserts.
Extremely Long Life Wear resistance improved by 50%, reducing tool change frequency.
Widely Applicable Covers milling for steel, stainless steel, cast iron, and alloys.
Economical Reduces tool wear and scrap, lowering overall costs by over 20%.

Specifications

Item Product Model Recommended Grade Shape
1 SDCN1203AETN SC25/SC50 Triangle, circle, square
2 SPCN1203EDSR SC25/SC50
3 SEEN1203AFTN SC25/SC50
4 AMPT1135-TT SC25/SC50
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Frequently Asked Questions

Compared with similar metal ceramic products, what are the advantages?
These products offer higher hardness, quality comparable to top-tier Japanese standards, more affordable pricing, and minimal edge breakage during continuous high-speed cutting.
How should cutting parameters be set for these inserts?
For steel machining, recommended parameters are vc = 200-350 m/min and fz = 0.1-0.3 mm/tooth. Adjustments should be based on the rigidity of your specific machine tool.
How do I choose between the different coating options?
We offer specialized coating grades such as TICN and AICRN. Selection depends on your material and heat resistance requirements; TICN is excellent for general wear resistance.
Can non-standard models be customized?
Yes, non-standard models can be customized based on your samples. Note that a minimum order quantity (MOQ) is required for custom production.
What is the expected lead time for orders?
Delivery times are determined based on specific customer needs and order volumes. Standard models are typically available for faster dispatch.
What materials are these inserts best suited for?
These cermet inserts are optimized for finishing and semi-finishing of steel, stainless steel, cast iron, and various high-temperature alloys.

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